Pack 01

BUILD INSTRUCTIONS

      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging cables in, ensure the power is switched off. Tweezers can be used to fit the PVC cables by gripping carefully around 5mm from the end of the cable. If a cable needs to be removed from a socket, do not pull on the cable as this could damage the connection. Grip the plug with tweezers to remove it.

      Left and Right! When building your Goldfinger DB5, the left- or right-hand side refers to that side as if you are sitting in the car.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      Stage 001: Assembling the bonnet

      In this stage you’ll assemble the bonnet. Make sure you have a soft cloth on your work surface to protect the paintwork of your model.

      PARTS LIST

      1-A Bonnet subframe1-G Hinge pin x2
      1-B Bonnet1-H Support rod
      1-C Air intake plate1-I Soundproofing material
      1-D Hinge leaf x21-J Screwdriver
      1-E Hinge joint x28x DS20 screws
      1-F Bonnet lock 

      Step 1

      Push the air intake (1-C) onto the bonnet (1-A).

      a

      Step 2

      Peel the backing paper from the soundproofing material (1-I). Align it with the screw posts (circled) then stick it to the bonnet.

      a

      Step 3

      Place the support rod (1-H) on the bonnet subframe. Check that the ends of the support rod are correctly positioned (circled).

      a

      Step 4

      Place the subframe onto the bonnet.

      a

      Step 5

      Screw the subframe to the bonnet using 3x DS20.

      a

      Step 6

      Align a hinge joint (1-E) with a hinge leaf (1-D).

      Check the orientation of the parts carefully.

      a
      b

      Step 7

      Push a pin (1-G) through the joint, inserting the smooth end first. Use flat nose pliers to fully insert.

      Repeat to build a second hinge.

      a
      b

      Step 8

      Place the hinges onto the bonnet subframe.

      a

      Step 9

      Screw the hinges to the bonnet subframe using 4x DS20.

      a

      Step 10

      Push the bonnet lock (1-F) into the bonnet subframe.

      a

      STAGE COMPLETE

      Building the wheels: easy build or regular build

      In the next stages you will assemble the first wheel rim.

      You have two options for building the wheels on your model – the easy-build or the regular version. The easy-build uses pre-fitted spokes, while the regular version uses individual spokes that thread through the wheel centre.

      Below you can see a comparison between the two wheel rims to help you choose. To build wheels with the pre-assembled spokes (B) follow Stage 002VB. To build the wheels with self-assembly spokes (A) follow Stages 002 and 003.

      Stage 002VB: Assembling the first wheel rim – easy build

      PARTS LIST

      2VB-A Outer Spokes2VB-G Inner ring
      2VB-B Inner wheel rim2VB-H Spoke retainer ring
      2VB-C Outer ring2VB-I Wheel hub front
      2VB-D Inner spokes9x PS02 screws
      2VB-E Outer wheel rim4x PS03 screws
      2VB-F Wheel hub back4x PS32 screws

      Step 1

      Take the wheel hub front (2VB-I), outer spokes (2VB-A) and outer ring (2VB-C). Place the outer ring on top of the spokes.

      a

      Step 2

      Turn the assembly over and press the wheel hub front through the spokes into the outer ring.

      Screw the parts together using 3x PS03.

      a
      b

      Step 3

      Place the inner spokes (2VB-D) onto the wheel hub back (2VB-F). The ends of the spokes should point upwards.

      a

      Step 4

      Place the inner ring (2VB-G) on top. Check that the screw holes are in the correct position.

      Screw the inner ring to the wheel hub back using 3x PS32.

      a
      b

      Step 5

      Place the outer spokes onto the wheel hub back.

      a
      b

      Step 6

      Place the spoke retainer ring (2VB-H) over the assembly.

      Check the spokes are correctly in place around the edge.

      a
      b

      Step 7

      Place the retainer ring onto the inner wheel rim.

      a

      Step 8

      Screw the parts together using 4x PS02.

      a

      Step 9

      Place the outer wheel rim (2VB-E) onto the assembly.

      a

      Step 10

      Screw the assembly together using 4x PS02.

      a

      STAGE COMPLETE

      Stage 002: Assembling the first wheel rim – regular build

      Self-assembly spokes. If you are using the pre-assembled spokes, go to Stage 004.

      Watch our video for extra guidance here.

      PARTS LIST

      2-A Spoke retainer ring2-E Spokes x48
      2-B Wheel centre2-F Tweezers
      2-C Outer wheel rim5x PS01 screws
      2-D Jig

      Step 1

      Press the wheel centre (2-B) onto the jig (2-D).

      a

      Step 2

      Press the wheel rim (2-C) onto the jig using the pin as a guide.

      a

      Step 3

      Push a spoke (2-E) through a hole in the lower row of the wheel centre.

      Pull through and hook the spoke around the nearest wide tooth. Check the image carefully to make sure the spoke is positioned correctly.

      a
      b

      Step 4

      Take another spoke and push it through the next lower row hole and hook it to the next wide tooth. Continue until all 24 spokes are in place in the lower row.

      As you fit the remaining spokes, the tension can be adjusted by gently pressing and twisting the wheel centre with your thumb.

      a
      b

      Step 5

      Take another spoke (2-E) and push it through a hole in the upper row.

      Hook the end around the nearest wide tooth so that it faces one of the lower row spokes.

      a
      b

      Step 6

      Push another spoke through the next upper row hole and hook the end around the next wide tooth. Note that the spokes create a diamond shape as highlighted in the image.

      a

      Step 7

      Continue adding spokes in sequence until they are all in place, then carefully check each wide tooth to ensure the spokes are in the correct position.

      a

      Step 8

      Carefully place the spoke retainer ring (2-A) on top to hold the spokes in place.

      Screw the spoke retainer ring to the wheel rim using 4x PS01.

      a
      b

      STAGE COMPLETE

      Stage 003: Assembling the inner wheel rim – regular build

      In this stage you'll fit the spokes to the inner wheel rim then attach it to the outer wheel rim assembled in stage 002.

      PARTS LIST

      3-A Inner wheel rim3-D Spokes type B x12
      3-B Spacer ring5x PS02 screws
      3-C Spokes type A x12 

      Step 1

      Place the spacer ring (3-B) onto the outer wheel rim assembly from the previous stage.

      a
      b

      Step 2

      Turn the assembly over and push a Type A spoke (3-C) through one of the holes in the lower row.

      a

      Step 3

      Pull the spoke through and guide the tip into the diamond shape to the left and out through to the opposite side.

      a

      Step 4

      Turn the assembly over and hook the tip of the spoke around a wide tooth. If the spoke can only fit around a narrow tooth, reposition the spoke through the next diamond along.

      Please ensure the spoke is fitted around a wide tooth.

      a

      Step 5

      Push another type A spoke through the next lower row hole and through the diamond two-along from the first.

      Continue to add type A spokes in this sequence. The ends of the spokes can be left loose on the opposite side.

      a
      b

      Step 6

      Take a type B spoke (3-D) and push it through a hole in the upper row. Cross it over the lower spoke to its left (circled) and through the empty diamond.

      a

      Step 7

      Press the tip through the diamond with your forefinger while pushing the spoke into position with your thumb.

      a

      Step 8

      Turn the assembly over and hook the tip over the wide tooth so that it faces one of the lower row spokes.

      a

      Step 9

      Push another type B spoke through the next upper row hole and cross it over the type A spoke to the left and into the next empty diamond to the left.

      Continue to add type B spokes, crossing over the type A spokes and through the next empty diamond in the same way.

      a
      b

      Step 10

      Next take a piece of tissue paper and push it into the wheel centre to hold the spokes in place.

      a

      Step 11

      Keep the tissue in place to hold the spokes. Turn the assembly over and let the spokes fall naturally towards the teeth. Gently brush the spokes with your finger to hook them over the wide teeth.

      The tension can be adjusted by gently pushing the soft part of your thumb into the centre and carefully twisting.

      a

      Step 12

      Once all the spokes are hooked, carefully place the inner wheel rim (3-A) on top and screw it in place using 4x PS02.

      a
      b

      STAGE COMPLETE

      Stage 004: Fitting the tyre

      Now you can fit the tyre onto the wheel rim.

      PARTS LIST

      4-A Tyre4-B Hub cap

      Step 1

      Carefully place the tyre (4-A) in a bowl of hot water to soften it. After 1–2 minutes, remove the tyre with tweezers and dry with a cloth.

      a

      Step 2

      Press the wheel rim (from Stage 002VB or 003) into the tyre while it is still flexible.

      a
      b

      Step 3

      Add the hub cap (4-B) to the wheel centre. The magnet will hold it in place.

      a

      STAGE COMPLETE

      Stage 005: Assembling the right door

      In this stage you’ll start assembling the right door.

      PARTS LIST

      5-A Right door5-E Right door handle
      5-B Right window4x DS02 screws
      5-C Door hinge plate2x PS21 screws
      5-D Door hinge mount

      Step 1

      Push the right door handle (5-E) into the right door (5-A).

      Screw into place from the other side using 1x PS21.

      a
      b

      Step 2

      Align the door hinge mount (5-D) in the orientation shown and place it in the recess.

      a

      Step 3

      Place the plate (5-C) onto the door.

      Position the mount to face upwards and screw the plate firmly in place using 1x DS02.

      a
      b

      Step 4

      Place the window (5-B) onto the door.

      Screw the the parts together using 2x DS02.

      a
      b

      STAGE COMPLETE

      Stage 006: Assembling the right door panel

      In this stage you’ll start assembling the right door panel by attaching the armrest, door handle and the hidden panel for the telephone.

      PARTS LIST

      6-A Right door panel3x PS05 screws
      6-B Right door armrest4x PS12 screws
      6-C Right door handle 
      6-D Telephone panel 

      Step 1

      Push the door handle (6-C) into the right door panel (6-A), then screw it place from underneath using 1x PS12.

      a
      b

      Step 2

      Place the telephone panel (6-D) onto the door panel.

      Push firmly and screw the parts together from the reverse side using 2x PS12.

      a
      b
      c

      Step 3

      Press the armrest (6-B) onto the panel.

      Screw the parts together from the reverse side using 2x PS05.

      a
      b

      STAGE COMPLETE

      Stage 007: Attaching the right door panel

      You'll now complete the right door by assembling the inside panel and then attaching it to the door panel and the door from Stage 005.

      PARTS LIST

      7-A Inside panel7-E Telephone
      7-B Chrome trim4x DS02 screws
      7-C Bottom trim5x PS05 screws
      7-D Top trim 

      Step 1

      Take the telephone (7-E) and the inside panel (7-A). Thread the telephone cord through the hole in the telephone compartment.

      Turn the panel over and pull the cord through the hole until there are four coil rings visible.

      a
      b

      Step 2

      Push the telephone handset into the compartment. If the handset won't stay in place, try pulling more of the cord through.

      a
      b

      Step 3

      Place the right door panel (Stage 006) onto the inside panel. Check that the telephone panel stays closed, if it opens try adjusting the position of the telephone and cord.

      Screw the parts together using 4x PS05.

      a
      b

      Step 4

      Place the assembly onto the right door (stage 005) then screw the parts together using 3x DS02.

      a

      Step 5

      Starting with the bottom tabs, place the top trim (7-D) onto the panel.

      Press the top trim firmly in place.

      a
      b

      Step 6

      Take the bottom trim (7-C) and align it with the door panel.

      Start by pushing fixing No.1 into place, then follow with fixings No. 2, 3 and 4 in this sequence. You may need to gently bend the trim.

      a
      b

      Step 7

      Press the chrome trim into the bottom trim.

      a

      STAGE COMPLETE

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