Pack 03

BUILD INSTRUCTIONS

      Advice from the experts

      Spare screws are included with each part. Occasionally, you may be instructed to keep spare or unused screws for a later stage. Keep these spares in a safe place and label them correctly.

      Please make sure you don’t mix up the screws. They look quite similar, but the threads do vary slightly. Using the wrong screws may damage the parts. Only use the correct size screwdriver that fits the screw head firmly.

      When securing parts together using multiple screws, fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly, but not overtight, in the order in which you placed them.

      The screwdriver can be magnetized by stroking it with a magnet (fridge magnet, etc.) enabling it to hold the screws and make assembly easier.

      If a screw is tight going into a metal part, do not force it as you may shear the head off. Remove it and put a tiny smear of Vaseline, soap or light oil on the thread. That will lubricate it and make it easier to tighten.

      Some parts will require a little glue for assembly. Please apply glue sparingly and use a cocktail stick so that you don’t use too much nor apply the glue too heavily. We recommend superglue gel or Extra Thin Liquid modeling glue. Where possible, parts should be test-fitted in place before gluing.

      Make sure you have good ventilation when using adhesives and to replace caps firmly.

      Use a magnet to help find screws that have fallen on the floor.

      Use masking tape to hold parts temporarily in place.

      Cut parts from a sprue (framework) with side cutters or a craft knife. Side cutters tend to be easiest.

      During the course of this build, you will receive many pieces that you will assemble immediately – following the instructions in the corresponding stage – and other pieces that you should store safely to one side, for use in future assembly stages.

      Always protect the paint finish on components by placing a cutting mat, sheet of white paper or soft cloth on your work surface.

      When plugging cables in, ensure the power is switched off. Tweezers can be used to fit the PVC cables by gripping carefully around 5mm from the end of the cable. If a cable needs to be removed from a socket, do not pull on the cable as this could damage the connection. Grip the plug with tweezers to remove it.

      Left and Right! When building your Goldfinger DB5, the left- or right-hand side refers to that side as if you are sitting in the car.

      When you see this symbol, pay attention to the instruction text in bold and check the orientation of the parts in the image as this will be particularly important for assembly in later stages.

      WARNING: Some parts are assembled using magnets. These magnets can cause serious injury if they are swallowed. Keep away from children. If you suspect a magnet has been swallowed, seek medical help straight away.

      This is not a toy. Not suitable for children under 14 years old due to small parts. Adult supervision required.

      Stage 016: Fitting the right engine block

      For the first stage of this pack, you’ll attach the oil pan mount to the right engine block then fix the block to the engine.

      PARTS LIST

      16-A Right engine block5x DS01 screws
      16-B Oil pan mount3x DS25 screws

      Step 1

      Place the oil pan mount (16-B) on the right engine block (16-A).

      Screw the parts together using 2x DS25.

      a
      b

      Step 2

      Place the right engine block onto the engine assembly (stage 015).

      Screw the parts together using 4x DS01.

      a
      b

      STAGE COMPLETE

      Stage 017: Attaching the fan, starter motor and pipes

      In this stage you’ll start attaching the engine’s pipes and fit the starter motor and fan.

      PARTS LIST

      17-A Fan17-D Left breather pipe
      17-B Starter motor17-E Right breather pipe
      17-C Front water pipe3x PS20 screws

      Step 1

      Take the engine assembly (stage 016) and locate the holes (circled).

      a

      Step 2

      Press the starter motor (17-B) into the holes.

      a
      b

      Step 3

      Screw the parts together using 1x PS20.

      a

      Step 4

      Press the right breather pipe (17-E) into place.

      a
      b

      Step 5

      Press the left breather pipe (17-D) into place.

      a
      b

      Step 6

      Press the front water pipe (17-C) into place.

      a
      b

      Step 7

      Press the fan (17-A) onto the small pulley.

      Screw the parts together using 1x PS20.

      a
      b

      STAGE COMPLETE

      Stage 018: Attaching the oil pan

      You’ll now fit the first part of the coolant pipe and attach the oil pan to the engine.

      PARTS LIST

      18-A Oil pan3x PS20 screws
      18-B Coolant pipe

      Step 1

      Press the coolant pipe (18-B) into the carburettors.

      a
      b

      Step 2

      Press the oil pan (18-A) onto the engine assembly (stage 017).

      Screw the parts together using 2x PS20.

      a
      b

      STAGE COMPLETE

      Stage 019: Connecting the cooling water hose

      In this stage you’ll connect the cooling water hose to the engine. The chassis front will be needed in the next stage.

      PARTS LIST

      19-A Chassis front
      19-B Cooling water hose

      Step 1

      Take the engine assembly (stage 018) and locate the three holes (circled).

      Position the cooling hose (19-B) behind the fan.

      a
      b

      Step 2

      Press the cooling water hose into the holes.

      a
      b

      STAGE COMPLETE

      Stage 020: Attaching the suspension mounts

      In this stage you’ll attach the suspension mounts to the chassis front.

      PARTS LIST

      20-A Left suspension mount7x DS02 screws
      20-B Right suspension mount

      Step 1

      Press the left suspension mount (20-A) into the chassis front (stage 019).

      Screw the parts together using 3x DS02.

      a
      b

      Step 2

      Press the right suspension mount (20-B) into the chassis front.

      Screw the parts together using 3x DS02.

      a
      b

      STAGE COMPLETE

      Stage 021: Joining the front and middle chassis

      Next you’ll join the front and middle chassis parts together.

      PARTS LIST

      21-A Chassis middle
      5x DS02 screws

      Step 1

      Place the chassis front (stage 020) onto the chassis middle (21-A).

      Screw the parts together using 4x DS02.

      a
      b

      STAGE COMPLETE

      Stage 022: Building the right wheel hub and attaching the upper right control arm

      In this stage you’ll build the right wheel hub by fitting the brake disc and caliper. You’ll then attach the upper control arm to the chassis.

      PARTS LIST

      22-A Right wheel hub22-E Bracket x2
      22-B Upper right control arm3x DS21 screws
      22-C Brake disc5x DS27 screws
      22-D Caliper

      Step 1

      Place the right wheel hub (22-A) into the brake disc (22-C).

      a
      b

      Step 2

      Place the caliper (22-D) onto the right wheel hub.

      Screw the parts together using 2x DS21. Do not overtighten the screws.

      a
      b

      Step 3

      Position the upper right control arm (22-B) on the front chassis (stage 021).

      Place the brackets (22-E) over the upper control arm.

      a
      b

      Step 4

      Screw the brackets in place using 4x DS27.

      a

      STAGE COMPLETE

      Stage 023: Assembling the front right suspension

      In this stage you’ll assemble the front right suspension by attaching the lower control arm, the shock absorber and the wheel hub.

      PARTS LIST

      23-A Lower right control arm23-E Anti-roll bar connection
      23-B Shock absorber cylinder23-F Pin x5
      23-C Spring3x DS24 screws
      23-D Shock absorber rod2x PS31 screws

      Step 1

      Place the anti-roll bar connection (23-E) into the lower right control arm (23-A).

      Screw the parts together using 1x PS31.

      a
      b

      Step 2

      Push the lower right control arm into the right suspension mount (20-B).

      Using pliers, press a pin (23-F) through the mount and arm. Insert the smooth end of the pin first, the other end is splined (circled).

      a
      b

      Step 3

      Press a pin (23-F) into the other side.

      a

      Step 4

      Place the shock absorber rod (23-D) into the lower control arm.

      Press a pin (23-F) into the parts.

      a
      b

      Step 5

      Place the spring (23-C) over the shock absorber rod.

      Press the shock absorber cylinder (23-B) onto the shock absorber rod.

      a
      b

      Step 6

      Press the shock absorber cylinder into the suspension mount.

      Press a pin (23-F) into the parts.

      a
      b

      Step 7

      Place the right wheel hub (stage 022) into the lower control arm.

      Press the upper control arm onto the right wheel hub.

      a
      b

      Step 8

      Screw the parts together using 2x DS24.

      Don't overtighten the screws.

      a
      b

      STAGE COMPLETE

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